How to test a head gasket for leaks or failure

#1 test for a head gasket leak —Combustion gas test kit

Use this test if you have rapid overheating and pressurized radiator hoses and suspect exhaust gasses in your coolant

If the head gasket fails between the cylinder and a cooling passage, the engine can pump very hot  exhaust gasses into the coolant causing rapid overheating and over-pressurization. The over-pressurization can actually pop radiator hoses off the radiator. Each compression cycle pumps exhaust into the cooling system causing it to over-pressurize and overheat.

To test for this condition, perform a chemical test on the coolant reservoir. Purchase a combustion gas test kit from any auto parts store. Start the engine and let it heat up. Fill the tester with the test fluid and apply the suction bulb to the tester. Place the tester in the coolant reservoir and suck air (not liquid coolant) into the tester. If the blue fluid turns yellow, combustion gasses are in the coolant.

To isolate the actual cylinder that’s leaking, disconnect either the spark plug or the fuel injector for a cylinder. Start the engine and run it for a few minutes to purge the disabled cylinder. Perform the combustion gas test again. If the fluid turns yellow, the disconnected cylinder is NOT the cause of the exhaust leak. Move on to each additional cylinder, making sure you run the engine between each test to purge the cylinders. If the fluid remains blue during one of the disabled cylinder tests, that confirms the disabled cylinder is the cause of the leak because it is not producing exhaust gas.

#2 Test for head gasket failure where you have coolant in the cylinder

As discussed above, a head gasket breach between the cylinder and coolant passage can cause exhaust gasses to enter the cooling system. But it can also work the other way around where coolant enters the combustion chamber and is burned with the air and fuel mixture.

How to check for coolant in the cylinder

Let the engine cool. Then remove the spark plugs and keep them in order. Examine the removed spark plugs for signs of coolant staining or wetness. If you don’t see either, drape a clean white cloth over the spark plug holes and crank the engine. If coolant is in the cylinder the cranking operation will spit the coolant onto the cloth and tell you which cylinder has the head gasket breach

Test 3 for gasket failure — perform a compression test

A low compression reading between two adjoining cylinders is a sign of a gasket failure between the cylinders.

WARNING: If you’re low on coolant, it’s possible the head gasket is leaking coolant into the cylinder and burning it. In some cases where coolant is leaking into the cylinder, a compression test can provide a false negative result.

That occurs because coolant leaks into the cylinder, leaving a layer of coolant on top of the piston head. As you conduct your compression test, that liquid gets pushed back through the head gasket breach during the compression stroke, effectively sealing the combustion chamber and giving you a good compression reading.

Test 5 for possible head gasket failure — cylinder leak down test

This test is the most accurate but also the most time consuming. Remove all the spark plugs. Connect a leak down pressure tester to one cylinder and attach a compressed air hose. Watch the gauges to seen how much air is leaking out of the cylinder. If a gauge indicates a leak, listen at the intake, exhaust and radiator for sounds of rushing air. That will tell you which cylinder has the gasket failure and where it’s leaking

cylinder leak down tester

©, 2023 Rick Muscoplat

Posted on May 23, 2023 by Rick Muscoplat