Learn the typical cost to replace a worn or damaged turbocharger

Like any mechanical component, turborchargers can eventually fail, most often due to lack of proper maintenance, and need replacing. It’s an expensive part and an involved repair. I”ll walk you through typical turbocharger replacement cost scenarios.

Turbocharger replacement cost is at least $2,000 and up

The turbocharger itself is the single biggest costThe turborcharger itself is often the biggest expense, typically ranging from $800 to $2,500 for most common automotive applications. The large variance in price depends on the size, design, and brand of the unit. Factory turbos fitted to high-performance vehicles can cost even more. Generally speaking, larger turbos found in diesel engines and high-output gas engines will be at the upper end of the price range.

Labor to replace a turbo can be pretty involved

In addition to the cost of the replacement turbo itself, labor is often the next biggest factor in the overall replacement cost. At an average shop rate of $140 per hour, it typically takes 3-4 hours to completely remove and install a new turbocharger. This includes removing intake piping and exhaust components to access the turbo, disconnecting oil and coolant lines, installing the new unit and gaskets, and reassembling everything. At $140 per hour, expect around $600

Carmakers recommend replacing oil cooler lines and coolant lines and gaskets

Because the turbo runs at such high temperatures, most carmakers recommend replacing the oil cooler lines when installing a new turbo. That will add some cost to the job, but don’t ignore their recommendations! Some applications will also require new gaskets, hoses, fluids, and other ancillary components while accessing or reinstalling the turbo. These small parts can add up to $200 or more to the total job. Replacing oil and coolant lost during the procedure is also recommended, adding another $50-$100 in fluids.

Putting it all together, the typical turbocharger replacement costs starts at around $1,500 to $2,000 to as much as $4,500 for dual turbo setups. The exact cost depends on the vehicle, specific turbocharger, and local labor rates. Luxury and high-end sports cars with large complex turbos can cost significantly more, easily over $5,000 in some cases between the turbo, labor, and other parts. At the other end of the spectrum, some smaller economy car turbos can be swapped for closer to $1,500 to $2,000 total.

Proper maintenance and operation can help maximize the lifespan of your turbocharger and delay the need for this major service. But turbos do eventually fail, so understanding replacement costs is important for any turbocharged vehicle owner. Knowing when to repair or replace a turbo yourself versus leaving it to professional mechanics can also impact the overall cost. In any case, be prepared for a sizable bill when your turbocharger needs work – it’s one of the less convenient services but critical for keeping your turbocharged vehicle running at peak performance.
©, 2024 Rick Muscoplat

Posted on February 6, 2024 by Rick Muscoplat